CNC Mist Collector
CNC Mist Collector, the essential equipment for everlasting service of CNC machines
In a CNC (Computer Numerical Control) machine, Computer-Aided Designing and Computer-Aided Manufacturing control the functionalities and steps of manufacturing process. They offer excellent improvement in product quality and work efficiency. Today, CNC becomes an inevitable part of product manufacturing process. Mist and dust can damage these delicate and sophisticated machines. Hence, adequate measures should be taken to keep them intact.
Mist can be highly devastating for CNC machines
During the mechanical process, a lot of heat and pressure gets produced. As a result, the coolant gets mixed with hot air in the form of tiny droplets and mist gets created. The amount of mist generated during a manufacturing process depends on the type and quality of coolant or lubricant. Water-based coolants form larger droplets whereas oil-based coolants are very small in size. High-speed processes generate more heat and air pressure. Hence, the mist is more concentrated.
Use good quality CNC Mist Collector to protect CNC machines
Capturing the source right at the source is the best way of keeping them intact. Installing a canopy hood prevent it from spreading in the surroundings. It is the best and cheapest method of mist control. If it is not possible to collect it at source, ambiance mist collectors can be installed. They filter the ambiance air and control the contamination.
New-age sophisticated mist collectors offer improved service and high-tech security of CNC machines from contamination.
Benefits of installing mist collectors for CNC machines
• Keeping the expensive machines intact.
• Keeping the good health of the workforce.
• Reduction in operational cost and maintenance overheads.
• Reduction in housekeeping cost.
• Improved quality of production.
• The long life of CNC machines.
• Compliance with industrial safety norms and industrial standards.
Two types of mist collectors are popular for CNC machines. In one type, there is a motor installed on the top and mist filter is just below. It can be either suspended from the overhead or can be wall-mounted. They are excellent for CNC machines. The other type has the mist filter and motor inside the iron base. They can be mounted on the machine directly. Alternatively, they can be mounted on the floor or caster also. Horizontal filters act as smoke and dust filter as well. Hence, they are cost-efficient.
Since CNC Mist Collector works on the principle of electrostatic filtration, it is power-efficient and high-performance equipment. It is critical for an improved work environment in a manufacturing industry.